Waygate Technologies USM 100 PRO Flaw Detector

Sleek but rugged, the Krautkrämer USM 100 is a portable, highly versatile flaw detector with smartphone-like capabilities. Designed ergonomically for unrivaled ease of use, it features a large touch screen and buttons that allow seamless ambidextrous operation. Digital features include a best-in-class user interface that streamlines setup, training time and updates.

Few inspection tools are more versatile than the portable Krautkrämer USM 100, built to tackle a wide range of inspection challanges. Perform comprehensive, accurate inspections on industrial assets, then enrich your inspection data with images and geolocation for improved traceability and reporting.

Benefits

- Ultrasonic excellence
- Ergonomics
- Sleek and rugged design
- Connectivity

Features

- Digital features like data availability, remote calibration and public storage
- Standard features like DAC/TCG, CNDAC, JISDAC, DGS, AWS D1.1/1.5
- Premium features like averaging of A-Scan, IF Gate/3rd gate, iOS app and customizable filter

Applications

- Weld inspection
- Corrosion inspection
- Inspection of forging and castings
- Inspection of rails
- Inspection of composites
- Nuclear plant inspections

Ultrasonic Excelence

The Krautkrämer USM 100 amplifies the trusted ultrasonic features already offered by the USM series, taking accurate and repeatable inspections into a new era of flaw detection.  The data sets from legacy USM Go+ and USM 36 are compatible with this new model, making  for a seamless transition into the future. Premium features include:
- Averaging: Eliminates noise signals by real-time averaging of A-Scans
- iOS App: Enrich your existing ultrasound data with pictures and geolocation information of test specimens
- Customizable filter: Enables user configurable filter settings
- IF Gate/3rd gate: IF gate enables tracking of the interface echo and maintains a consistent TOF measurement

Ergonomics

The Krautkrämer USM 100 offers unmatched comfort to make extended use for longer periods of time no problem. Its ergonomic features include:
- Lightweight and easy left- or right handed operations depending on user’s preference 
- Eye-friendly, glove-compatible 7” LCD touch screen, viewable under any lighting and weather conditions
- Ergonomically designed and placed buttons 

Sleek and rugged design

In addition to superior ergonomics, USM 100’s state of the art hardware design further increases its efficiency in daily use:
- Drop and vibration tested with an IP 67 rating, the USM 100 can be used in the most rugged environments
- Its modern and intuitive user interface reduces training time. Picking up the device, even unexperienced operators can quickly familiarize with the device and its functions

Connectivity

With inspection data being generated at a much higher rate than in years past, top notch data management and handling are no longer a nice-to-have but rather a prerequisite for efficiency. Built for an interconnected world, USM 100’s connectivity capabilities include:
- Remote access & fleet management
- Secure, cloud-based data management
- Apps to customize workflow
- Remote annual calibration to increase device up time

Specifications:

- Screen size and resolution : 7 inch wide, 1024 x 600 Pixel, touch screen
- Range of sound velocities : 250 m/s to 16000 m/s
- Available views : A, B, C
- Time Base Delay : -10 μs to 3500 μs
- Time Base Depth : 3 mm to 15000 mm (steel)
- Digitization frequency : 100 MHz
- Digitization frequency with processing : 400 MHz
- Number of gates : 3 (one can be used as interface gate)
- Measurement modes : flank, peak, zero crossing before, -after, J-flank, first peak
- Threshold : 5 % - 100 % (1% increments)
- Start : 0 to 15000 mm (steel)
- Width : 0 to 15000 mm (steel)
- Resolution of TOF : 2.5 ns
- Measurement units : mm, inches, μs, %, dB
- Measurement procedures : TCG, DAC, DGS, AWS, API
- Calibration procedures : for straight and angle beam probes
- Maximum number of samples per A-scan : 1024 points
- Data storage, internal : 32GB
- Data Logger size : 3000 x 3000 (points including A-scan)
- Modes : dual, pulse echo, thru transmission
- Pulse repetition frequencies : 10 to 2000 Hz
- Shape of transmitter pulse : negative unipolar pulse
- Transmitter voltage : 50 V - 350 V (10 V increments)
- Pulse width : 40 ns - 2500 ns (5 ns increments)
- Damping : 50 Ω and 400 Ω
- Size : width 216 mm, height 138 mm, depth 60 mm
- Weight : 1.2 kg (including two batteries)
- Input supply voltage : +15VDC
- Battery operational time : 5h
- Number and type of batteries : 2 Lithium-Ion battery packs, 1 for hot swap
- Maximum power consumption : 45 W
- Languages : English, German, Frensh, Chinese, Japanese, and others
- Operation : Touch screen or keys (left or right hand operation)
- Power input : Lemo 0S
- Probe connectors : Lemo 00
- Interface connector : Lemo 1B, 14 pin (Outputs: 1 alarm (horn), 1 analogue, trigger, Inputs: 2 encoder, 1 start/stop)
- USB 2.0 : Type A (also for Wifi dongle)
- USB 3.0 : Type C (also for video output)
- Protection grade : IP67
- Storage temperature : -20 °C to 70 °C
- Operating temperature : -10 °C to 50 °C
- Shock : IEC 60068-2-27
- Vibration : IEC 60068-2-6
- Humidity : EN 60068-2-30:2005 Abs. 5a and 7.3
- Variante : 2
- EMC : EN 61326-1, EN 55011
- Low Voltage Directive : IEC 61010

Package Includes:

- Krautkramer USM 100 PRO
- AC adapter/charger
- Lithium Ion internal battery
- Lithium Ion removable batteries
- External battery charger
- Wrist strap
- Shoulder strap
- Power cord
- USB C dock
- Quick start guide
- Operating manual on USB flash drive
- Certificate of conformity
- Transport case